Copper Sulphate Production Line Plants :

To produce Copper Sulphate Pentahydrate

Copper Sulfate Production Lines :

General Information About Our Technology & Process to produce Copper Sulphate

  We are a developer & manufacturer engineering company for chemical process plants like copper sulphate pentahydrate production line plants we have done more than 6 projects worldwide. We can make you a producer for copper sulfate pentahydrate with our technology, own process design, high-quality equipment, 7/24 online service, proven results, trustable engineered materials

GENERAL DESCRIPTION OF COPPER SULPHATE PROCESSING TECHNOLOGY OF MENTIS ENGINEERING

•     This process relates to the oxidation of metallic copper immersed in a dilute solution of sulphuric acid, the reaction taking place in a low-pressure reactor (Leaching Reactor / Pos1 ) into which is introduced heated oxygen and distilled water, preferably in a finely divided condition, thereby converting the metallic copper to copper sulphate in solution. This process will rapidly convert any kind of metallic copper such as copper sheets, strips or wire etc. into copper sulphate to any desired degree of solutions.
•     Leaching reactor (Pos 1) suitable for the operation of the process is shown in the accompanying drawing (flowsheet). This low-pressure reactor is so constructed as to resist corrosion and to withstand whatever pressure is to be used in the operation of the process. For this purpose, Reactor formed from stainless steel material, suitably supported, mounted and reinforced to withstand the required pressure.
•     Oxidizing Reactor is provided with a manhole or removable cover at its top to permit charging the vessel with metallic copper, and with an outlet or discharge pipe provided with a valve for discharging the contents after oxidation is complete. Means are provided for supplying heated gas oxygen.  The gas oxygen supplied is regulated and controlled by a valve and regulator.
•     A perforated stainless steel nozzle plate suitably supported and positioned at the bottom of the reactor, through this nozzle plate the current of heated gas oxygen pass in a finely divided state to circulate through the solution part of which escapes through SO2 Recovery Unit ( Pos 2)  at the top of the reactor.

The Process May Be Carried Out In The Described Apparatus As Follows:

•     The reactor is charged with metallic copper and a suitable amount of dilute sulphuric acid and distilled water. By the way, un-crystallized solution and water-recovered SO2 gas from the recovery unit (Pos.2)  as H2SO3  are turned back to the reactor for further concentration.
•     The needed gas oxygen for the process is produced by a PSA oxygen generating system (Pos 8) from Compressed Air. (Pos 7) The produced oxygen is heated by waste heat recovery unit of air compressor and/or oil/water heater. (pos 10)  if necessary during the cold weather conditions.
•     The heated gas oxygen flow and pressure is controlled and regulated by a regulator and valve to control the requested reaction temperature. The gas oxygen is also used in the process to speed up the oxidation of copper.
•      A rotating mixer located at the top of the leaching reactor is mixing the solution until reaching the desired solution density. Meanwhile, there is a constant monitoring system to measure the Ph level and solution temperature.
•     When desired solution density is obtained, solution is transferred to crystallization tank    (Pos 3)   by way of vacuum pressure (Pos 12)  and wait for the cooling and crystallization of the CuSO4  At the end of the crystallization period, while crystallized particles are transferred to the drying unit (Pos 5), un-crystallized solution turn back to the waste solution recovery tank (Pos 4)
•     Crystallized particles are collected in a storage tank (Pos 14) after passing through drying unit and send to the packing line either through anti-caking agent adding a unit or directly to the packing system depending on the requirement.

The Capacity of Copper Sulphate Production Plants

    We make it possible to produce copper sulphate (copper sulfate) production line plants starting from 5 tons/day up to 50 tons/day capacity according to your demands and specifications. 

Quality: up to Feed Grade

Product Standards: European Standards

For more information please contact us

Copper Sulphate Production Lines

Copper Sulphate Production

Copper Sulfate Production

Copper Sulphate Manufacturing

Copper Sulfate Manufacturing

Copper Sulphate Production Lines

Copper Sulfate Production Line

Copper Sulphate Manufacturing

Copper Sulfate Manufacturing

Copper Sulphate Plants

Copper Sulfate Plants

Copper Sulphate Production Plants

Copper Sulfate Production Plants

    Today we want to announce that we had signed a contract with a government company in Uzbekistan which works in the mining industry.

    The world biggest capacity PSA Oxygen Generator will be manufactured and start-up by Mentis Engineering Chemical & Mechanical Company for a Government Company who works in the mining industry in Uzbekistan in the first quarter of 2021

    Our M-SPSA Oxygen Generator will produce 4000m3/hour Oxygen with the purity of 93%

    We will manufacture Oxygen Generators 4 separated units as 1000m3/hour so in total, they will be 4000m3/hour capacity.

    As Mentis Engineering Company, we proud of growing our business and to be the biggest and newest core PSA technology owner. To work with the capacity of 4000m3/hour with the government company in Uzbekistan prove that Mentis M-SPSA technology has supreme & unique performance

Mentis Multi Operation Modes to Produce Medical Oxygen System
Cost-Effective Solutions

Mode 1
Normally the medical
oxygen unit is powered by
220V 50hz electricity

Mode 2
Photovoltaic solar panels
 absorb sunlight as a source
of energy to generate electricity.
 

Mode 3
UPS system will operate automatically and feed the
system for up to 10 hours
in case of power failure

For more information please visit www.mentismedikal.com
Also, you can contact us: info@mentiseng.com

We are fighting against COVID19 with our Hyperpower Medical Oxygen Generators 

We fight like the whole world with the COVID-19 pandemic, which appeared in Wuhan, China in December 2019 and had an impact on the world for a short time. As Mentis Engineering, we continue to produce medical oxygen generators that can produce medical oxygen gas used in the treatment of the disease, as we were already manufacturing since 2007. We continue to produce at full capacity in order to overcome the pandemic as soon as possible, we keep the prices affordable and provide ease of payment. wish you a healthy day. 

-Mentis Team

Mentis High Purity Oxygen Plants

High Purity (up to 99.999%) Oxygen Plants capable of generating oxygen up to 50 Nm3 / h @ 10 bar are available from Mentis as standard, turnkey systems.

Specifications

• All components are oxygen compatible
• Produce oxygen from compressed air
• Microprocessor controlled
• Low operating costs
• Automatic and unattended operation
• Easy to install and maintain

Typical Applications

• Hospitals / Medical
• Thermal / Chemical Oxidation
• Tube Filling
• Metal Manufacturing / Cutting
• Ozone Generating
• Fish Farming 

Properties

• Minimum Product Purity: 99% ± 0.5%
• Product Dew Point: -73 ° C

For more information please visit www.mentismedikal.com
Also, you can contact us: info@mentiseng.com

GENERAL DESCRIPTION OF MENTIS IRON SULPHATE PROCESS TECHNOLOGY

Ferrous Sulphate Production Lines:
to Produce Iron Sulphate

This process relates to the oxidation of metallic iron dipped in a dilute sulfuric acid solution, the reaction takes place in a low-pressure reactor (Leach Reactor / Pos1) introduced into heated oxygen and distilled water, preferably in a finely divided state, thereby converting metallic iron into iron sulfate in solution. This process will rapidly convert any metallic iron, such as iron sheets, strips or wires, to any desired degree of iron sulfate.

The leaching reactor (Pos 1) suitable for the process of the process is shown in the accompanying drawing (flowchart). This low-pressure reactor is built to withstand corrosion and withstand any pressure to be used in the operation of the process. For this purpose, it consists of a reactor made of stainless steel material which is suitably supported, mounted and reinforced to withstand the required pressure.

The Oxidizing Reactor is provided with an outlet or discharge pipe provided with a manhole or removable lid at the top to allow the vessel to be filled with metallic iron and a valve to discharge the contents after oxidation is complete. Means are provided for providing heated gas oxygen. The supplied gas oxygen is regulated and controlled by a valve and regulator.

A perforated stainless steel nozzle plate suitably supported and positioned beneath the reactor, through this nozzle plate, the flow of heated gas oxygen passes in a finely divided state to circulate through the solution portion escaping from the SO2 Recovery Unit (Pos 2).

The Process Can Be Performed In The Defined Process By:

The reactor is charged with metal iron and an appropriate amount of dilute sulfuric acid and distilled water. Meanwhile, the non-crystallized solution and water recovered SO2 gas from the recovery unit (Pos.2) as H 2 SO 3 is returned to the reactor for further concentration.

The gas oxygen required for the process is generated by a PSA oxygen generating system (Pos 8) from Compressed Air. (Pos 7) The produced oxygen is heated by the waste heat recovery unit of the air compressor and/or oil/water heater. (position 10) if necessary in cold weather.

The heated gas oxygen flow and pressure is controlled and regulated by a regulator and valve to control the desired reaction temperature. Gas oxygen is also used to accelerate the oxidation of iron.

A rotating mixer at the top of the leaching reactor mixes the solution until it reaches the desired solution concentration. Meanwhile, there is a fixed monitoring system for measuring the pH level and the solution temperature.

When the desired solution concentration is obtained, the solution is transferred to the crystallization tank (Pos 3) by vacuum pressure (Pos 12) and waits for FeSO4 to cool and crystallize. At the end of the crystallization period, the crystallized particles are transferred. Drying unit (Pos 5), non-crystalline solution, return to waste solution recovery tank (Pos 4)

After passing through the drying unit, the crystallized particles are collected in a storage tank (Pos 14) and sent directly to the packaging line via the anti-collecting agent that adds a unit or, depending on need, directly to the packaging system.

The Capacity of Iron Sulphate Production Lines

We make it possible to produce iron sulfate lines ranging from 1 ton/day to 50 ton/day according to your request.

For more information please visit www.mentiscryo.com
You can contact us: info@mentiseng.com

Iron Sulfate
Iron Sulphate Production
Iron Sulphate Production Line
Iron Sulfate Plant
Iron Sulfate Production Plant

Mentis S-PSA Series Oxygen Generators produce from 10 to 100 m3 of oxygen per hour at up to 99% oxygen concentration
When electricity and a source of compressed air are supplied, these dependable machines can provide oxygen for any application.

Features

• Produces oxygen from an independent compressed air source
• Microprocessor controlled
• Low operating cost
• Automatic and unattended operation
• Easy to install and maintain
• Control panel with integrated oxygen
• Concentration monitor

for more details about medical PSA oxygen generators:► www.mentismedikal.com

for more details about industrial PSA oxygen generators:► www.mentiscryo.com

DISTILLATION TECHNOLOGY FOR INDUSTRIAL WASTEWATER TREATMENT AND PROCESS WATER RECOVERY

MVR Evaporators can be described as mechanical vapour compression technology. MVR is a qualified technology that provides significant energy savings with the re-use of the vapour again. In the early 1960s, Germany and France used MVR technology in the fields of chemicals, foodstuffs, paper industry, pharmaceuticals, seawater desalination and wastewater treatment. In the MVR evaporation system, water vapour with compressor compresses under pressure and temperature. By the way, enthalpy is increased and the efficiency of the system is achieved by increasing the thermal capacity required for the system. It is the best solution for areas where electrical energy is cheap. Because the amount of steam used is reduced. 90% of water saving in a cooling system. This is a much more cost-effective method than multi-effect steam energy.

Evaporation or distillation is a kind of separation process from other pollutants by taking advantage of its physical properties.

The wastewater containing the pollutants is brought to the boiling point at low temperature and under appropriate vacuum and the evaporation is initiated only for the water. Pollutants are not allowed to evaporate (boiling points are usually very high)

The steam compressor used as a vacuum source compresses the vapour absorbed from the system to approximately atmospheric pressure. This raises the temperature of the compressed steam (~ 120 ͦ C)

The energy (latent heat) required for continuous evaporation is transferred to the evaporator for recovery. The compressed steam, which loses its energy, becomes condensed into distilled water. While distilled water is drawn out (~ 85 ͦ C) from the system, it contributes to the performance by heating the wastewater entering the system by means of a heat exchanger.

The only energy consumption required to operate the system is the engine of the steam compressor. A very large percentage (95%) of the latent heat required for evaporation is uniquely reduced.

Such systems using mechanically compressed vapour are commonly referred to as MVR evaporators.
 
What is MVR (Mechanical Vapor Recompression)?

It is intended to recover the energy carried by the mechanical compression of the steam formed in the evaporator during water evaporation under vacuum and to use the recovered energy in the evaporation again.

Therefore, very low energy consumption is possible with a unique efficiency (30-50 Kw / ton distilled water)

Application Areas

MVR evaporators are suitable for low-temperature condensation for milk, glucose, organic acid, VC, xylopyranose, chemicals like copper sulphate, ferrous sulphate, zinc sulphate, chemical crystallization process, biologicals, environmental protection, wastewater treatment projects.